Engine Course Curriculum - T301

T301

Advanced Transmission Rebuild and Diagnostics

This advanced program covers complex system diagnosis, controlled transmission teardown, failure analysis, precision measurement, rebuild planning, reassembly and final programming or calibration where applicable.

What Students Will Be Able to Do
  • Diagnose intermittent electronic, air and communication related transmission faults.
  • Use test results to distinguish root cause from secondary damage.
  • Complete controlled removal, disassembly and parts identification.
  • Evaluate gears, shafts, bearings, synchronizers, cases and lubrication evidence.
  • Measure endplay, runout, clearances and related rebuild specifications.
  • Follow OEM reassembly, preload, torque and sealing procedures.
  • Perform final calibration, road testing and shift quality verification.
Level Expert
Duration 7 days / 42 instructional hours
Tuition $3,995 CAD
Delivery Theory demonstrations and hands on shop training
Prerequisite T201 and relevant drivetrain experience. Instructor approval is recommended.
Completion Certificate of Completion
Day 1 - Advanced system diagnosis
Topics and Knowledge Practical Learning Activities
  • Intermittent faults and code relationships
  • Controller power, ground and communication checks
  • Advanced air, pressure and electronic testing
  • OEM diagnostic information and test planning
  • Diagnose a multi system case
  • Prepare a root cause test plan
Day 2 - Removal and controlled teardown
Topics and Knowledge Practical Learning Activities
  • Removal planning and safe handling
  • External inspection before disassembly
  • Disassembly sequence, labeling and parts organization
  • Recording wear, damage and contamination
  • Complete controlled teardown tasks
  • Create a parts identification record
Day 3 - Failure analysis
Topics and Knowledge Practical Learning Activities
  • Gear tooth, shaft, bearing and synchronizer wear
  • Case, bore, seal and lubrication damage
  • Overheating, contamination and low lubricant evidence
  • Primary failure and secondary damage
  • Inspect assigned components
  • Write a preliminary failure report
Day 4 - Measurement and rebuild planning
Topics and Knowledge Practical Learning Activities
  • Endplay, runout, shaft and bore measurements
  • Bearing clearance and preload concepts
  • Comparing measurements with OEM specifications
  • Parts list, rebuild scope and estimate preparation
  • Complete measurement exercises
  • Prepare a rebuild plan and parts list
Day 5 Reassembly procedures
Topics and Knowledge Practical Learning Activities
  • External seals, sensors, actuators and yokes
  • Removal, installation, torque, sealing and cleanliness
  • Calibration or relearn procedures where applicable
  • Leak checks, road test and repair documentation
  • Complete a supervised external component service
  • Prepare a final verification report
Day 6 - Clutch and installation
Topics and Knowledge Practical Learning Activities
  • External seals, sensors, actuators and yokes
  • Removal, installation, torque, sealing and cleanliness
  • Calibration or relearn procedures where applicable
  • Leak checks, road test and repair documentation
  • Complete a supervised external component service
  • Prepare a final verification report
Day 7 - Programming and verification
Topics and Knowledge Practical Learning Activities
  • Controller parameters and programming awareness
  • Clutch learn and calibration where applicable
  • Initial operation, leak inspection and road testing
  • Shift quality, final inspection and repair documentation
  • Complete a calibration or simulation exercise
  • Perform final verification and quality control reporting

Student Evaluation

  • Safety and professional shop practices
  • Participation in demonstrations and practical activities
  • Short knowledge checks or review questions
  • Completion of assigned inspection, diagnostic or measurement worksheets
  • Final practical task, case study or instructor evaluation

Course Completion

Students who meet the attendance requirements and successfully participate in the required learning and evaluation activities will receive a Certificate of Completion for this course.

Build practical heavy-duty repair skills with training designed around real shop work.

Contact us to discuss the right starting level, upcoming class dates, group training or a customized program for your fleet or repair shop.