Engine Course Series
E101
Heavy-Duty Diesel Engine Fundamentals
Build a safe, practical foundation in heavy-duty diesel engine operation, inspection and basic service.
| Level | Starter |
|---|---|
| Duration | 3 days / 18 hours |
| Tuition | $1,295 |
| Format | Classroom + hands-on shop training |
| Prerequisite | No previous diesel experience required. |
| Award | Certificate of Completion |
Module 1: Engine Foundations
- Four-stroke diesel cycle and combustion
- Major engine components and common terminology
- Engine families, data plates and service information
- Shop safety, PPE, lockout and lifting awareness
Module 2: Inspection and Preventive Maintenance
- Fluids, filters, belts, hoses and cooling-system checks
- Visual inspection for leaks, wear and loose connections
- Lubrication and cooling-system fundamentals
- Using maintenance schedules and inspection forms
Module 3: Basic Testing and Service
- Safe use of hand tools, torque wrenches and basic test equipment
- Battery, cranking and starting-system checks
- Basic scan-tool orientation and fault-code awareness
- Recognizing common no-start, overheating and low-power symptoms
Learning Outcome
By the end of this course, successful participants should be able to apply the covered procedures at the course level under appropriate workplace supervision and in accordance with OEM service information and shop safety requirements.
E201
Diesel Engine Diagnostics and Repair
Practical, hands-on training designed for technicians, apprentices, fleet professionals, and repair-shop teams—building real-world skills and confidence to diagnose, service, and repair heavy-duty diesel systems.
Module 1: Electronic Engine Management
- ECM inputs, outputs, sensors and actuators
- Reading fault codes, live data and freeze-frame information
- Wiring-diagram navigation and connector inspection
- Basic multimeter testing and voltage-drop principles
Module 2: Fuel, Air and Turbocharger Systems
- Low- and high-pressure fuel-system operation
- Fuel restriction, aeration and pressure testing
- Air-intake, charge-air cooler and boost-leak inspection
- Turbocharger and exhaust-system checks
Module 3: Mechanical and Performance Diagnosis
- Compression and cylinder-balance concepts
- Crankcase-pressure and blow-by assessment
- Cooling-system pressure testing and overheating diagnosis
- Step-by-step diagnosis of hard-start, smoke, misfire and low-power complaints
Module 4: Repair Procedures
- Service-information research and repair planning
- Fastener torque, sealing and cleanliness practices
- Component removal, inspection and installation exercises
- Post-repair verification and documentation
| Level | Intermediate |
|---|---|
| Duration | 5 days / 30 hours |
| Tuition | $2,495 |
| Format | Classroom + hands-on shop training |
| Prerequisite | E101 or equivalent shop experience |
| Award | Certificate of Completion |
Learning Outcome
By the end of this course, successful participants should be able to apply the covered procedures at the course level under appropriate workplace supervision and in accordance with OEM service information and shop safety requirements.
E301
Advanced Diesel Engine Diagnostics and Overhaul
Apply advanced testing, measurement and repair planning to complex engine failures and overhaul work.
| Level | Expert |
|---|---|
| Duration | 7 days / 42 hours |
| Tuition | $3,795 |
| Format | Classroom + hands-on shop training |
| Prerequisite | E201 plus relevant mechanical experience; instructor approval recommended. |
| Award | Certificate of Completion |
Module 1:
Advanced Electronic Diagnostics
- Five-step diagnostic strategy for intermittent and multiple-code faults
- Advanced circuit testing and signal interpretation
- ECM power, ground and communication-network diagnosis
- Using OEM test plans, specifications and technical service information
Module 2:
Failure Analysis
- Root-cause analysis for bearing, piston, liner, valve and head failures
- Oil, coolant and contamination evidence
- Interpreting wear patterns and measurement results
- Repair-versus-rebuild decision-making and estimate preparation
Module 3:
Engine Measurement and Overhaul
- Disassembly control, identification and inspection
- Cylinder liner protrusion, bore, journal and clearance measurements
- Cylinder-head, valve-train and timing inspection
- Assembly sequence, torque procedures, lubrication and cleanliness
Module 4:
Commissioning and Quality Control
- Pre-lube, first start and run-in procedures
- Post-overhaul pressure, temperature and leak checks
- Performance verification and road-test planning
- Repair records, quality-control checklist and customer explanation
Learning Outcome
By the end of this course, successful participants should be able to apply the covered procedures at the course level under appropriate workplace supervision and in accordance with OEM service information and shop safety requirements.
Fees includes
Tuiton fees, textbook, and training related tools for use only in the training center.After every course there will be exam nad will be provided with certificate of the course.
Build practical heavy-duty repair skills with training designed around real shop work.
Contact us to discuss the right starting level, upcoming class dates, group training or a customized program for your fleet or repair shop.